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Thursday, July 19, 2012

ME2201 MANUFACTURING TECHNOLOGY – I SYLLABUS | ANNA UNIVERSITY BE INDUSTRIAL ENGINEERING AND MANAGEMENT 3RD SEMESTER SYLLABUS REGULATION 2008 2011-2012

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ME2201 MANUFACTURING TECHNOLOGY – I SYLLABUS | ANNA UNIVERSITY BE INDUSTRIAL ENGINEERING AND MANAGEMENT 3RD SEMESTER SYLLABUS REGULATION 2008 2011-2012 BELOW IS THE ANNA UNIVERSITY THIRD SEMESTER BE INDUSTRIAL ENGINEERING AND MANAGEMENT DEPARTMENT SYLLABUS IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011-2012 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI,TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009


ME2201 MANUFACTURING TECHNOLOGY – I L T P C
3 0 0 3
OBJECTIVE
To introduce the students the concepts of some basic manufacturing processes and
fabrication techniques, such as metal casting, metal joining, metal forming and plastics
component manufacture.
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UNIT I METAL CASTING PROCESSES 9
Sand casting – Sand moulds - Type of patterns – Pattern materials – Pattern allowances –
Types of Moulding sand – Properties – Core making – Methods of Sand testing –
Moulding machines – Types of moulding machines - Melting furnaces – Working principle
of Special casting processes – Shell, investment casting – Ceramic mould – Lost Wax
process – Pressure die casting – Centrifugal casting – CO2 process – Sand Casting
defects – Inspection methods
UNIT II JOINING PROCESSES 9
Fusion welding processes – Types of Gas welding – Equipments used – Flame
characteristics – Filler and Flux materials - Arc welding equipments - Electrodes – Coating
and specifications – Principles of Resistance welding – Spot/butt, seam welding –
Percusion welding - Gas metal arc welding – Flux cored – Submerged arc welding –
Electro slag welding – TIG welding – Principle and application of special welding
processes - Plasma arc welding – Thermit welding – Electron beam welding – Friction
welding – Diffusion welding – Weld defects – Brazing and soldering process – Methods
and process capabilities – Filler materials and fluxes – Types of Adhesive bonding.
UNIT III BULK DEFORMATION PROCESSES 9
Hot working and cold working of metals – Forging processes – Open, impression and
closed die forging – Characteristics of the process – Types of Forging Machines – Typical
forging operations – Rolling of metals – Types of Rolling mills - Flat strip rolling – Shape
rolling operations – Defects in rolled parts - Principle of rod and wire drawing - Tube
drawing –– Principles of Extrusion – Types of Extrusion – Hot and Cold extrusion ––
Equipments used.
UNIT IV SHEET METAL PROCESSES 9
Sheet metal characteristics - Typical shearing operations, bending and drawing operations
– Stretch forming operations –– Formability of sheet metal – Test methods – Working
principle and application of special forming processes - Hydro forming – Rubber pad
forming – Metal spinning – Introduction to Explosive forming, Magnetic pulse forming,
Peen forming, Super plastic forming.
UNIT V MANUFACTURING OF PLASTIC COMPONENTS 9
Types of plastics - Characteristics of the forming and shaping processes – Moulding of
Thermoplastics – Working principles and typical applications of - Injection moulding –
Plunger and screw machines – Compression moulding, Transfer moulding - Typical
industrial applications – Introduction to Blow moulding – Rotational moulding – Film
blowing – Extrusion - Thermoforming, - Bonding of Thermoplastics.
TOTAL: 45 PERIODS
TEXT BOOKS
1. Hajra Choudhury, “Elements of Workshop Technology, Vol. I and II”, Media Promotors
Pvt Ltd., Mumbai, 2001
2. S.Gowri, P.Hariharan, and A.Suresh Babu, “Manufacturing Technology 1”, Pearson
Education , 2008.
[
REFERENCES
1. B.S. Magendran Parashar & R.K. Mittal,”Elements of Manufacturing Processes”,
Prentice Hall of India, 2003.
2. P.N. Rao,”Manufacturing Technology”,Tata McGraw-Hill Publishing Limited, II Edition,
2002.
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3. P.C. Sharma, “A text book of production technology”,S. Chand and Company, IV
Edition, 2003.
4. Begman, ‘Manufacturing Process”, John Wilely & Sons, VIII Edition, 2005.
5. Serope Kalpajian, Steven R.Schmid, Manufacturing Engineering and Technology,
Pearson Education, Inc. 2002(Second Indian Reprint).
6. Beddoes.J and Bibby M.J, ‘Principles of Metal Manufacturing Processes’, Elsevier,
2006.
7. Rajput R.K, ‘A text book of Manufacturing Technology’, Lakshmi Publications, 2007.

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