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Sunday, December 9, 2012

MF3009 TOTAL PRODUCTIVE MAINTENANCE SYLLABUS | ANNA UNIVERSITY BE MANUFACTURING ENGINEERING 8TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013

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MF3009 TOTAL PRODUCTIVE MAINTENANCE SYLLABUS | ANNA UNIVERSITY BE MANUFACTURING ENGINEERING 8TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY 8TH SEMESTER B.E MANUFACTURING ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009

MF3009 TOTAL PRODUCTIVE MAINTENANCE LT P C
3 0 0 3
AIM:
To teach various methods of maintenance and planning methods
OBJECTIVE:
At the end of this course the student should be able to understand
 To understand maintenance concepts
 To understand the modern practices in maintenance
UNIT I MAINTENANCE CONCEPTS 9
Objectives and functions – Tero technology – Reliability Centered Maintenance (RCM) –
maintainability prediction – availability and system effectiveness- maintenance costs –
maintenance organization
UNIT II MAINTENANCE MODELS 9
Minimal repair – maintenance types – balancing PM and breakdown maintenance- PM
schedules: deviations on both sides of target values – PM schedules: functional
characteristics – replacement models
UNIT III TOTAL PRODUCTIVE MAINTENANCE 9
Zero breakdowns – Zero Defects and TPM – maximizing equipment effectiveness –
autonomous maintenance program – five pillars of TPM – TPM small group activities –
TPM organization – management decision – educational campaign – creation of
organizations – establishment of basic policies and goals – formation of master plan. -
TPM implementation
UNIT IV MAINTENANCE LOGISTICS 9
Human factors in maintenance – maintenance manuals – maintenance staffing methods
– queuing applications – simulation – spare parts management – maintenance planning
and scheduling
UNIT V ONLINE MONITORING 9
Condition Monitoring Techniques– Vibration Monitoring, Signature Analysis – Wear
Debris Monitoring – Maintenance Management Information System - Expert systems –
Corrosion Monitoring and Control
TOTAL : 45 PERIODS
TEXT BOOKS
1. Seiichi Nakajima, Introduction to TPM, Productivity Press, Chennai, 1992.
2. Gopalakrishnan, P. and Banerji, A.K., Maintenance and Spare Parts Management,
3. Prentice – Hall of India Pvt. Ltd., 1991.
REFERENCES
1. Goto, F., “Equipment planning for TPM Maintenance Prevention Design”,Productivity
Press, 1992.
2. Shirose, K., “Total Productive Maintenance for Workshop Leaders”, Productivity
Press, 1992.
3. Shirose, K., “TPM for Operators”, Productivity Press, 1996.
4. Suzuki, T., “New Directions for TPM”, Productivity Press, 1993.
5. Kelly, A.., “Maintenance Planning and Control”, Butterworth, London, 1991.

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