CM7015 LEAN CONCEPTS IN PRODUCTION SYSTEMS Syllabus | Anna University ME

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Anna University Syllabus - Anna University ME Syllabus

CM7015 LEAN CONCEPTS IN PRODUCTION SYSTEMS Syllabus | Anna University ME Computer Integrated Manufacturing Second Semester Syllabus Regulation 2013. Below is the Anna University 2013 Regulation Syllabus for 2nd Semester for ME Computer Integrated Manufacturing, Textbooks, Reference books, Exam portions, Question Bank, Previous year question papers, Model question papers, Class notes, Important 2 marks, 8 marks, 16 marks topics.
It is applicable for all students admitted in the Academic year 2013-2014 onwards for all its Affiliated institutions in Tamil Nadu.

CM7015 LEAN CONCEPTS IN PRODUCTION SYSTEMS L T P C 3 0 0 3

OBJECTIVE:
 At the end of this course the students should be able to implement lean manufacturing concepts in
the factories.
UNIT I INTRODUCTION: 9
The mass production system – Origin of lean production system – Necessity – Lean revolution in
Toyota – Systems and systems thinking – Basic image of lean production – Customer focus – Muda
(waste).
31
UNIT II STABILITY OF LEAN SYSTEM: 9
Standards in the lean system – 5S system – Total Productive Maintenance – standardized work –
Elements of standardized work – Charts to define standardized work – Man power reduction – Overall
efficiency - standardized work and Kaizen – Common layouts.
UNIT III JUST IN TIME: 9
Principles of JIT – JIT system – Kanban – Kanban rules – Expanded role of conveyance – Production
leveling – Pull systems – Value stream mapping.
UNIT IV JIDOKA (AUTOMATION WITH A HUMAN TOUCH): 9
Jidoka concept – Poka-Yoke (mistake proofing) systems – Inspection systems and zone control –
Types and use of Poka-Yoke systems – Implementation of Jidoka.
UNIT V WORKER INVOLVEMENT AND SYSTEMATIC PLANNING METHODOLOGY: 9
Involvement – Activities to support involvement – Quality circle activity – Kaizen training - Suggestion
Programmes – Hoshin Planning System (systematic planning methodology) – Phases of Hoshin
Planning – Lean culture
TOTAL: 45 PERIODS
OUTCOME:
The student will be able to practice the principles of lean manufacturing like customer focus, reduction
of MUDA, just in time, Jidoka and Hoshin planning.
REFERENCES
1. Dennis P.,” Lean Production Simplified: A Plain-Language Guide to the World's Most Powerful
Production System”, (Second edition), Productivity Press, New York,2007.
2. Rother, M., and Shook, J.,’ Learning to See: Value Stream Mapping to Add Value and Eliminate
MUDA”, Lean Enterprise Institute, 1999.
3. Liker, J., “ The Toyota Way : Fourteen Management Principles from the World's Greatest
Manufacturer”,McGraw Hill, 2004.
4. Michael, L.G., “ Lean Six SIGMA: Combining Six SIGMA Quality with Lean Production
Speed”,McGraw Hill, 2002.
5. Ohno, T.,” Toyota Production System: Beyond Large-Scale Production”, Taylor & Francis, Inc.,
1988.