CD7003 ADVANCED TOOL DESIGN Syllabus | Anna University

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Anna University Syllabus - Anna University ME Syllabus

CD7003 ADVANCED TOOL DESIGN Syllabus | Anna University ME CAD/CAM Second Semester Syllabus Regulation 2013. Below is the Anna University 2013 Regulation Syllabus for 2nd Semester for ME CAD / CAM, Textbooks, Reference books, Exam portions, Question Bank, Previous year question papers, Model question papers, Class notes, Important 2 marks, 8 marks, 16 marks topics.
It is applicable for all students admitted in the Academic year 2013-2014 onwards for all its Affiliated institutions in Tamil Nadu.

CD7003 ADVANCED TOOL DESIGN L T P C 3 0 0 3

UNIT I INTRODUCTION TO TOOL DESIGN 8
Introduction –Tool Engineering – Tool Classifications– Tool Design Objectives – Tool Design in
manufacturing- Challenges and requirements- Standards in tool design-Tool drawings -Surface
finish – Fits and Tolerances - Tooling Materials- Ferrous and Non ferrous Tooling Materials-
Carbides, Ceramics and Diamond -Non metallic tool materials-Designing with relation to heat
treatment
UNIT II DESIGN OF CUTTING TOOLS 9
Mechanics of Metal cutting –Oblique and orthogonal cutting- Chip formation and shear angle -
Single-point cutting tools – Milling cutters – Hole making cutting tools- Broaching Tools - Design of
Form relieved and profile relieved cutters-Design of gear and thread milling cutters
UNIT III DESIGN OF JIGS AND FIXTURES 10
Introduction – Fixed Gages – Gage Tolerances –selection of material for Gages – Indicating
Gages – Automatic gages – Principles of location – Locating methods and devices – Principles of
clamping – Drill jigs – Chip formation in drilling – General considerations in the design of drill jigs –
Drill bushings – Methods of construction –Thrust and Turning Moments in drilling - Drill jigs and
modern manufacturing- Types of Fixtures – Vise Fixtures – Milling Fixtures – Boring Fixtures –
Broaching Fixtures – Lathe Fixtures – Grinding Fixtures – Modular Fixtures – Cutting Force
Calculations.
UNIT IV DESIGN OF PRESS TOOL DIES 10
Types of Dies –Method of Die operation–Clearance and cutting force calculations- Blanking and
Piercing die design – Pilots – Strippers and pressure pads- Presswork materials – Strip layout –
Short-run tooling for Piercing – Bending dies – Forming dies – Drawing dies-Design and drafting.
UNIT V TOOL DESIGN FOR CNC MACHINE TOOLS 8
Introduction –Tooling requirements for Numerical control systems – Fixture design for CNC
machine tools- Sub plate and tombstone fixtures-Universal fixtures– Cutting tools– Tool holding
methods– Automatic tool changers and tool positioners – Tool presetting– General explanation of
the Brown and Sharp machine.
TOTAL: 45 PERIODS
REFERENCES:
1. Cyrll Donaldson, George H.LeCain, V.C. Goold, “Tool Design”, Tata McGraw Hill Publishing
Company Ltd., 2000.
2. E.G.Hoffman,” Jig and Fixture Design”, Thomson Asia Pvt Ltd, Singapore, 2004
3. Prakash Hiralal Joshi, “Tooling data”, Wheeler Publishing, 2000
4. Venkataraman K., “Design of Jigs, Fixtures and Presstools”, TMH, 2005
5. Haslehurst M., “Manufacturing Technology”, The ELBS, 1978.