ME2036 PRODUCTION PLANNING AND CONTROL SYLLABUS | ANNA UNIVERSITY BE MECHANICAL ENGINEERING 8TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY 8TH SEMESTER B.E MECHANICAL ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
ME2036 PRODUCTION PLANNING AND CONTROL L T P C
3 0 0 3
OBJECTIVE:
To understand the various components and functions of production planning and
control such as work study, product planning, process planning, production
scheduling, Inventory Control.
To know the recent trends like manufacturing requirement Planning (MRP II) and
Enterprise Resource Planning (ERP).
UNIT I INTRODUCTION 9
Objectives and benefits of planning and control-Functions of production control-Types of
production-job- batch and continuous-Product development and design-Marketing
aspect - Functional aspects-Operational aspect-Durability and dependability aspectaesthetic
aspect. Profit consideration-Standardization, Simplification & specialization-
Break even analysis-Economics of a new design.
UNIT II WORK STUDY 9
Method study, basic procedure-Selection-Recording of process - Critical analysis,
Development - Implementation - Micro motion and memo motion study - work
measurement - Techniques of work measurement - Time study - Production study -
Work sampling - Synthesis from standard data - Predetermined motion time standards.
UNIT III PRODUCT PLANNING AND PROCESS PLANNING 9
Product planning-Extending the original product information-Value analysis-Problems in
lack of product planning-Process planning and routing-Pre requisite information needed
for process planning-Steps in process planning-Quantity determination in batch
production-Machine capacity, balancing-Analysis of process capabilities in a multi
product system.
UNIT IV PRODUCTION SCHEDULING 9
Production Control Systems-Loading and scheduling-Master Scheduling-Scheduling
rules-Gantt charts-Perpetual loading-Basic scheduling problems - Line of balance - Flow
production scheduling-Batch production scheduling-Product sequencing - Production
Control systems-Periodic batch control-Material requirement planning kanban –
Dispatching-Progress reporting and expediting-Manufacturing lead time-Techniques for
aligning completion times and due dates.
UNIT V INVENTORY CONTROL AND RECENT TRENDS IN PPC 9
Inventory control-Purpose of holding stock-Effect of demand on inventories-Ordering
procedures. Two bin system -Ordering cycle system-Determination of Economic order
quantity and economic lot size-ABC analysis-Recorder procedure-Introduction to
89
computer integrated production planning systems-elements of JUST IN TIME
SYSTEMS-Fundamentals of MRP II and ERP.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Martand Telsang, “Industrial Engineering and Production Management”, S. Chand
and Company, First edition, 2000.
2. James.B.Dilworth,”Operations management – Design, Planning and Control for
manufacturing and services” Mcgraw Hill International edition1992.
REFERENCES:
1. Samson Eilon, “Elements of production planning and control”, Universal Book
Corpn.1984
2. Elwood S.Buffa, and Rakesh K.Sarin, “Modern Production / Operations
Management”, 8th Ed. John Wiley and Sons, 2000.
3. Kanishka Bedi, “ Production and Operations management”, Oxford university press,
2nd Edition 2007.
4. Melynk, Denzler, “ Operations management – A value driven approach” Irwin
Mcgrawhill.
5. Norman Gaither, G. Frazier, “ operations management” Thomson learning 9th edition
IE, 2007
6. K.C.Jain & L.N. Aggarwal, “Production Planning Control and Industrial Management”,
Khanna Publishers, 1990.
7. S.N.Chary, “Theory and Problems in Production & Operations Management”, Tata
McGraw Hill, 1995.
8. Upendra Kachru, “ Production and operations management – Text and cases” Excel
books 1st edition 2007.
ME2036 PRODUCTION PLANNING AND CONTROL L T P C
3 0 0 3
OBJECTIVE:
To understand the various components and functions of production planning and
control such as work study, product planning, process planning, production
scheduling, Inventory Control.
To know the recent trends like manufacturing requirement Planning (MRP II) and
Enterprise Resource Planning (ERP).
UNIT I INTRODUCTION 9
Objectives and benefits of planning and control-Functions of production control-Types of
production-job- batch and continuous-Product development and design-Marketing
aspect - Functional aspects-Operational aspect-Durability and dependability aspectaesthetic
aspect. Profit consideration-Standardization, Simplification & specialization-
Break even analysis-Economics of a new design.
UNIT II WORK STUDY 9
Method study, basic procedure-Selection-Recording of process - Critical analysis,
Development - Implementation - Micro motion and memo motion study - work
measurement - Techniques of work measurement - Time study - Production study -
Work sampling - Synthesis from standard data - Predetermined motion time standards.
UNIT III PRODUCT PLANNING AND PROCESS PLANNING 9
Product planning-Extending the original product information-Value analysis-Problems in
lack of product planning-Process planning and routing-Pre requisite information needed
for process planning-Steps in process planning-Quantity determination in batch
production-Machine capacity, balancing-Analysis of process capabilities in a multi
product system.
UNIT IV PRODUCTION SCHEDULING 9
Production Control Systems-Loading and scheduling-Master Scheduling-Scheduling
rules-Gantt charts-Perpetual loading-Basic scheduling problems - Line of balance - Flow
production scheduling-Batch production scheduling-Product sequencing - Production
Control systems-Periodic batch control-Material requirement planning kanban –
Dispatching-Progress reporting and expediting-Manufacturing lead time-Techniques for
aligning completion times and due dates.
UNIT V INVENTORY CONTROL AND RECENT TRENDS IN PPC 9
Inventory control-Purpose of holding stock-Effect of demand on inventories-Ordering
procedures. Two bin system -Ordering cycle system-Determination of Economic order
quantity and economic lot size-ABC analysis-Recorder procedure-Introduction to
89
computer integrated production planning systems-elements of JUST IN TIME
SYSTEMS-Fundamentals of MRP II and ERP.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Martand Telsang, “Industrial Engineering and Production Management”, S. Chand
and Company, First edition, 2000.
2. James.B.Dilworth,”Operations management – Design, Planning and Control for
manufacturing and services” Mcgraw Hill International edition1992.
REFERENCES:
1. Samson Eilon, “Elements of production planning and control”, Universal Book
Corpn.1984
2. Elwood S.Buffa, and Rakesh K.Sarin, “Modern Production / Operations
Management”, 8th Ed. John Wiley and Sons, 2000.
3. Kanishka Bedi, “ Production and Operations management”, Oxford university press,
2nd Edition 2007.
4. Melynk, Denzler, “ Operations management – A value driven approach” Irwin
Mcgrawhill.
5. Norman Gaither, G. Frazier, “ operations management” Thomson learning 9th edition
IE, 2007
6. K.C.Jain & L.N. Aggarwal, “Production Planning Control and Industrial Management”,
Khanna Publishers, 1990.
7. S.N.Chary, “Theory and Problems in Production & Operations Management”, Tata
McGraw Hill, 1995.
8. Upendra Kachru, “ Production and operations management – Text and cases” Excel
books 1st edition 2007.
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