PE9311 METROLOGY AND QUALITY ENGINEERING SYLLABUS | ANNA UNIVERSITY ME PRODUCTION ENGINEERING 1ST SEM SYLLABUS REGULATION 2009 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY FIRST SEMESTER ME PRODUCTION ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI,TIRUNELVELI,COIMBATORE), 2009 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
PE9311 METROLOGY AND QUALITY ENGINEERING L T P C
3 0 0 3
UNIT I LASER METROLOGY: (14)
Introduction - types of lasers - laser in engineering metrology - metrological laser methods for
applications in machine systems, methods of laser metrology – ray optical method - wave
optical methods – interferometry - laser Doppler technique - laser Doppler anemometry - light in
flight technique - contouring technique - interferometric arrangements - speckle metrology.
Laser telemetric systems - laser and lead based distance measuring instrument - detection of
microscope imperfections on high quality surface - description of the proposed surfing flaw
monitoring technique - uses of laser – computer aided laser metrology - laser interferometer -
the pitter N.P.L gauge interferometer – mechanical properties of measurements - basic
requirements - two beam interferometry - applications of laser in industries - classification of
optical scanning systems - high inertia laser scan technique - rotating mirror technique - single
inclined mirror fully illuminated - over illuminated pyramidal spinner - flat field scan system - low
inertia laser scan technique - vibrational deflectors - magnetic vibrational deflector - Iteration
and scan enhancement - reflective scanner – refractive scanner - diffractive scanner -
measurement and inspection - laser welding - laser hardening - laser gauging - bar coding.
UNIT II CO-ORDINATE MEASURING MACHINE: (6)
Types of CMM - constructional features of CMM – probe - touch trigger probe - non contact
trigger probe - operation and programming – computer hardware - computer software -
measuring systems - statistical process control - applications of CMM - advantages of CMM -
role of CMM in inspection and measurement - measurement and timing of a typical
manufactured part - role of CMM on reverse engineering - difficulties in reverse engineering -
factors affecting CMM – present trends in CMM - achievements of CMM.
UNIT III MACHINE VISION: (5)
Image analysis and computer vision - computer vision systems – image analysis technique -
spatial feature extraction - image segmentation - digital image processing - basic classes of
problems - vision system for measurement - comparison of laser scanning with vision system.
UNIT IV QUALITY IN DESIGN AND MANUFACTURING ENGINEERING: (10)
Importance of manufacturing planning for quality – initial planning for quality – concept of
controllability: self controls – defining quality responsibilities on the factory flow – self inspection
– automated manufacturing – overall review of manufacturing planning – process quality audits
– quality and production floor culture. Opportunities for improvement product design – early
warning concepts and design assurance - designing for basic functional requirements –
designing for time oriented performance (reliability) – availability – designing for safety –
designing for manufacturability – cost and product performance – cost of quality – design review
– concurrent engineering – improving the effectiveness of product development.
UNIT V QUALITY MANAGEMENT SYSTEM: (10)
Need for quality management system – design of quality management system - quality
management system requirements – ISO 9001 and other management systems and models -
improvements made to quality management systems. Basic quality engineering tools and
techniques – statistical process control - control limits – control charts for variables - X, R charts
– control charts for defective - p, np charts – control charts for defects - c charts. Techniques for
process design and improvement - Taguchi methods for process improvement - six sigma - the
‘DRIVE’ framework for continuous improvement.
TOTAL: 45
4
REFERENCES :
1. Oakland J.S., “Total Quality Management - Text with Cases”, Butterworth – Heinemann – An
Imprint of Elseiver, First Indian Print, New Delhi, 2005.
2. Elanchezhian C., Vijaya Ramnath B. and Sunder Selwyn T., “Engineering Metrology”, Eswar
Press, Chennai, 2004.
3. John A.Bosch, Giddings and Lewis Dayton, “Coordinate Measuring Machines and Systems”,
Marcel Dekker, Inc., 1999.
4. Juran J.M. and Gryna F.M., “Quality Planning and Analysis”, Tata McGraw Hill Edition , New
Delhi, 1995.
5. ASTME, “Hand Book of Industrial Metrology”, Prentice Hall.
PE9311 METROLOGY AND QUALITY ENGINEERING L T P C
3 0 0 3
UNIT I LASER METROLOGY: (14)
Introduction - types of lasers - laser in engineering metrology - metrological laser methods for
applications in machine systems, methods of laser metrology – ray optical method - wave
optical methods – interferometry - laser Doppler technique - laser Doppler anemometry - light in
flight technique - contouring technique - interferometric arrangements - speckle metrology.
Laser telemetric systems - laser and lead based distance measuring instrument - detection of
microscope imperfections on high quality surface - description of the proposed surfing flaw
monitoring technique - uses of laser – computer aided laser metrology - laser interferometer -
the pitter N.P.L gauge interferometer – mechanical properties of measurements - basic
requirements - two beam interferometry - applications of laser in industries - classification of
optical scanning systems - high inertia laser scan technique - rotating mirror technique - single
inclined mirror fully illuminated - over illuminated pyramidal spinner - flat field scan system - low
inertia laser scan technique - vibrational deflectors - magnetic vibrational deflector - Iteration
and scan enhancement - reflective scanner – refractive scanner - diffractive scanner -
measurement and inspection - laser welding - laser hardening - laser gauging - bar coding.
UNIT II CO-ORDINATE MEASURING MACHINE: (6)
Types of CMM - constructional features of CMM – probe - touch trigger probe - non contact
trigger probe - operation and programming – computer hardware - computer software -
measuring systems - statistical process control - applications of CMM - advantages of CMM -
role of CMM in inspection and measurement - measurement and timing of a typical
manufactured part - role of CMM on reverse engineering - difficulties in reverse engineering -
factors affecting CMM – present trends in CMM - achievements of CMM.
UNIT III MACHINE VISION: (5)
Image analysis and computer vision - computer vision systems – image analysis technique -
spatial feature extraction - image segmentation - digital image processing - basic classes of
problems - vision system for measurement - comparison of laser scanning with vision system.
UNIT IV QUALITY IN DESIGN AND MANUFACTURING ENGINEERING: (10)
Importance of manufacturing planning for quality – initial planning for quality – concept of
controllability: self controls – defining quality responsibilities on the factory flow – self inspection
– automated manufacturing – overall review of manufacturing planning – process quality audits
– quality and production floor culture. Opportunities for improvement product design – early
warning concepts and design assurance - designing for basic functional requirements –
designing for time oriented performance (reliability) – availability – designing for safety –
designing for manufacturability – cost and product performance – cost of quality – design review
– concurrent engineering – improving the effectiveness of product development.
UNIT V QUALITY MANAGEMENT SYSTEM: (10)
Need for quality management system – design of quality management system - quality
management system requirements – ISO 9001 and other management systems and models -
improvements made to quality management systems. Basic quality engineering tools and
techniques – statistical process control - control limits – control charts for variables - X, R charts
– control charts for defective - p, np charts – control charts for defects - c charts. Techniques for
process design and improvement - Taguchi methods for process improvement - six sigma - the
‘DRIVE’ framework for continuous improvement.
TOTAL: 45
4
REFERENCES :
1. Oakland J.S., “Total Quality Management - Text with Cases”, Butterworth – Heinemann – An
Imprint of Elseiver, First Indian Print, New Delhi, 2005.
2. Elanchezhian C., Vijaya Ramnath B. and Sunder Selwyn T., “Engineering Metrology”, Eswar
Press, Chennai, 2004.
3. John A.Bosch, Giddings and Lewis Dayton, “Coordinate Measuring Machines and Systems”,
Marcel Dekker, Inc., 1999.
4. Juran J.M. and Gryna F.M., “Quality Planning and Analysis”, Tata McGraw Hill Edition , New
Delhi, 1995.
5. ASTME, “Hand Book of Industrial Metrology”, Prentice Hall.
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